Connectivity Consulting: Optimized panel building

With the support of our Connectivity Consulting , Langer E-Technik GmbH was able to double its throughput.

Connectivity Consulting: Optimized panel building

Optimization of panel building at Langer E-Technik GmbH

Connectivity Consulting – analyze processes and identify potential for improvement with expert know-how. In recent years, the demands placed on control cabinets and machine construction have steadily increased. The ability to continuously adapt to new challenges is becoming increasingly important. Sustainable solutions that enable a lean and efficient manufacturing process are the fundamental element. Cost reduction, minimization of waste and improvement of quality are crucial factors in remaining competitive.

Partner in focus: Langer E-Technik GmbH

Langer E-Technik deals with the construction and maintenance of energy infrastructure for commercial customers, from the medium-voltage grid to machine connections. For this purpose, the company produces finished low-voltage distribution systems at its own panel building manufacturing facility in Varel.

Increasing process efficiency at Langer E-Technik GmbH

Together with Weidmüller Connectivity Consulting, Langer E-Technik is optimizing the efficient assembly of its panel building.

The modern electrical engineering company Langer E-Technik GmbH has recognized the opportunities and possibilities offered by Weidmüller’s Connectivity Consulting. In September 2022, the collaboration began with an evaluation of the current state of process and structures at Langer E-Technik. This was carried out by Weidmüller experts. The team conducted an in-depth analysis of the company’s panel building construction on site and worked with Langer E-Technik to define individual targets for increasing efficiency.

Following the workplace analysis, an in-depth workshop was held at Weidmüller in Detmold to identify exactly where the potential for optimizing existing processes lies. Over the course of an intensive 1.5 days, all work processes were closely examined with the managing director, the workshop manager and a foreman.

Weidmüller offers years of experience in panel building and provided us with comprehensive advice on an equal footing – we have not only broadened our horizons, but now have double the throughput with the same number of staff.

Helge Zink, Managing Director, Langer E-Technik Ltd

Increased efficiency with the Connectivity Consulting Team

Overall, Langer E-Technik has revised and optimized its panel building in many areas, always based on Weidmüller’s many years of experience.
With the knowledge gained off the workshop, various processes were improved using LEAN methods and waste was minimized.

  • Reduction in wiring times
    Through the partial automation of work steps and the use of Weidmüller products such as CRIMPFIX R VARIO, the CUTFIX PRO FEEDER and the stripax® Plus. For example, the wiring of measuring displays and measuring terminal blocks for 130 cables/6 fields was reduced from 1.5 days to 5 hours.
  • Optimization of workflows
    The workflow was optimized through an exchange of ideas within the team. For example, the throughput time for an insert was reduced from 20 minutes to 5 minutes (measures: optimized material provision, streamlined documentation, tools replaced with quality tools from Weidmüller).

  • Implementation of digital data consistency
    The previous manual entry of data has been replaced by the use of digital data in the Weidmüller Configurator (WMC).
  • Outsourcing of work steps
    By ordering pre- assembled terminal blocks via the Weidmüller Fast Delivery Service (FDS), work steps were outsourced from Langer E-Technik.

  • Greater process reliability
    The usage of innovative components instead of outdated products has resulted in greater process reliability within the company.

Together for increased efficiency

With Weidmüller you can rely on a partner who is at home in the industrial environment.

Contact us – our Connectivity Consulting team will support you with expertise and practical pulses to make your processes more efficient, future-proof, and successful.

Book your personal consultation appointment now:

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